Customer Background

An innovative technology company from Israel contacted us during the development of a new electronic product. They needed a reliable manufacturing partner capable of producing two complete prototype assemblies for engineering validation before moving into low-volume production. Unlike a standard CNC machining project, this product consisted of 48 custom components, each requiring different materials, manufacturing processes, cosmetic finishes, and final assembly. The customer was looking for a supplier who could manage the entire project instead of coordinating multiple vendors.

The Challenge

The project required manufacturing a wide variety of precision components, including: · CNC machined Aluminum 6061 structural parts · Precision brass gears manufactured by gear hobbing · CNC machined Nylon engineering components · CNC machined PVC parts · CNC machined ABS cosmetic housings · Translucent buttons produced by vacuum casting · Spray painting and laser engraving to create illuminated backlit buttons · Polishing of cosmetic surfaces · Custom spray painting · Silk-screen printing of the customer's logo · Complete mechanical assembly With so many manufacturing processes involved, maintaining dimensional accuracy, cosmetic quality, and assembly compatibility across all 48 parts was the biggest challenge.

Our Solution

After reviewing the customer's drawings, our engineering team carefully analyzed every component and selected the most suitable manufacturing process for each part. Production was coordinated through a single project management team to ensure every machining operation, surface treatment, and inspection was completed according to schedule. Throughout production, every component was inspected before moving to the next process. Cosmetic parts were carefully polished and painted to achieve a premium appearance, while logos were accurately silk-screen printed according to the customer's artwork. The translucent buttons were manufactured by vacuum casting and then finished with precision spray painting and laser engraving, allowing the button legends to illuminate evenly when backlit. Once all components were completed, our technicians assembled the entire product and performed a full functional inspection to verify proper fit and operation. Before shipment, we provided the customer with detailed photographs and assembly videos, allowing them to review the finished prototypes before delivery.

Results

The complete prototype project—including machining, finishing, assembly, inspection, and packaging—was completed within approximately 1–2 weeks. After receiving the prototypes, the customer was impressed with: · Excellent dimensional accuracy · High-quality cosmetic finishes · Smooth assembly of all 48 components · Professional communication throughout the project · Fast turnaround and reliable delivery The prototypes successfully passed the customer's engineering evaluation. Just one month later, the customer returned with an order for 100 production units, demonstrating confidence in both our manufacturing capabilities and our project management.

Why Customers Choose Us

This project demonstrates far more than CNC machining capability. It highlights our ability to manage complex manufacturing projects involving multiple materials, specialized production processes, cosmetic finishing, quality inspection, and final assembly—all through a single point of contact. Instead of spending valuable time coordinating several suppliers, our customers work with one experienced manufacturing partner who manages the complete production process from prototype to low-volume production. Whether your project requires precision CNC machining, gear manufacturing, vacuum casting, surface finishing, assembly, or complete product realization, we can help simplify your supply chain while ensuring consistent quality and on-time delivery.

Project Summary

Customer Location: Israel Industry: Consumer Electronics Project Type: Engineering Prototypes + Low-Volume Production Prototype Quantity: 2 Complete Sets Production Order: 100 Units Number of Custom Parts: 48 Materials: Aluminum 6061, Brass, Nylon, PVC, ABS Manufacturing Processes: CNC Machining, Gear Hobbing, Vacuum Casting, Polishing, Spray Painting, Laser Engraving, Silk-Screen Printing, Mechanical Assembly Lead Time: Approximately 1–2 Weeks

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